Expert Guidance for Ontario’s Toughest Surfaces

When biosecurity isn't just best practice—it's your lifeline

The Hidden Threat Living in Your Barn Floor

Every crack. Every porous surface. Every joint in your barn floor is a potential harbinger for the pathogens that could devastate your flock overnight. For Ontario's poultry producers, the margin between a healthy operation and a catastrophic outbreak has never been thinner—and your floors are either your first line of defense or your weakest link.

With highly pathogenic avian influenza (HPAI) continuing to threaten operations across North America and the Canadian Food Inspection Agency (CFIA) enforcing increasingly stringent biosecurity protocols, the question isn't whether you can afford to upgrade your facility surfaces. It's whether you can afford not to.

Why Biosecurity Compliance Demands More Than Traditional Flooring

The New Reality: Enhanced Standards Aren't Optional

The National Avian On-Farm Biosecurity Standard has transformed from guidance to gospel. Under current CFIA requirements, Canadian poultry operations must establish defined Restricted Access Zones (RAZ) and Control Access Zones (CAZ) with strict protocols for cleaning, disinfection, and disease prevention.

But here's what keeps seasoned producers up at night: traditional concrete floors and painted surfaces are working against you.

Standard concrete is porous. It harbors bacteria in microscopic crevices. It deteriorates under repeated chemical disinfection. Most critically, it cannot be effectively cleaned to the seamless, non-porous standard that modern biosecurity protocols demand.

The CFIA's biosecurity guidelines are explicit: surfaces must be designed to facilitate effective cleaning and disinfection. Service sector personnel handling manure and mortalities carry the highest risk of disease transfer. Your egg room, your cooler areas, and your production floors must create an environment where pathogens cannot hide, cannot thrive, and cannot spread.

The Avian Influenza Factor

Recent HPAI outbreaks have demonstrated the devastating speed at which disease can spread through poultry operations. Infected premises must undergo both thorough cleaning and disinfection—a process that's nearly impossible to execute effectively on compromised flooring surfaces.

Heat treatment protocols require maintaining barn temperatures between 110-120°F for seven days. Chemical disinfection demands surfaces free of organic material and proper contact time for EPA and Health Canada-approved disinfectants. Your flooring system must withstand this intensive protocol repeatedly without degradation.

The FX Coating Solution: Engineering Biosecurity Into Your Infrastructure

At FX Coating, we've developed specialized poultry barn systems that don't just meet biosecurity standards—they elevate them.

FX FLAKES & FX SOLID-THANE (URETHANE) : Purpose-Built for Poultry Operations

Our curated egg room and cooler room floor systems combine industrial-grade performance with the specific demands of poultry biosecurity:

Seamless, Non-Porous Surface

• Zero grout lines, gaps, or joints where pathogens can harbor
• Eliminates the bacterial breeding grounds inherent in traditional concrete
• Creates a true barrier that keeps contamination from penetrating your substrate

Chemical Resistance That Endures

• Withstands repeated exposure to Virkon-S, accelerated hydrogen peroxide, phenolic disinfectants, and bleach solutions
• Maintains integrity through aggressive cleaning protocols required during disease alerts
• No degradation from the harsh chemicals that break down painted or epoxy surfaces

FX Crystal Grip Anti-Slip Technology

• Proprietary clear glass crystals imparted into the finish
• Maintains traction even when wet with disinfectant solutions
• Protects employee safety during the intensive cleaning protocols biosecurity demands

Temperature Tolerance

• Survives heat treatment protocols up to 120°F for extended periods
• No cracking, peeling, or delamination under thermal stress
• Ready to return to service immediately after heat disinfection

Handcrafted to Perfection: The FX Difference

Every FX installation is honed to perfection, corner to corner, creating a completely integrated floor and wall system. This isn't off-the-shelf epoxy. It's FX surface modification specialist certified craftsmanship that understands what biosecurity actually requires.

Our turn-key integration process works around your production schedule. We minimize downtime because we understand that in poultry operations, time equals money and empty barns equal lost revenue.

Real-World Application: What This Means for Your Operation

Your Egg Room: The Critical Clean Zone

Your egg collection and storage areas face unique challenges:

• Constant traffic from staff and equipment
• Temperature fluctuations from refrigeration
• Risk of cross-contamination between flocks
• Need for daily sanitization

FX Flakes provides customizable aesthetics with uncompromising performance. The decorative flake options create a professional appearance that reassures visitors, buyers, and auditors—while the crystal-clear topcoat delivers lifetime cleanability that makes your daily biosecurity protocols actually effective.

Your Cooler Rooms: Where Temperature Meets Sanitation

Cold storage areas demand flooring that won't crack under thermal cycling and can handle frequent washing. FX Urethane's uniform appearance and extreme durability make it ideal for these high-stress environments, while the great chemical resistance means your disinfection protocols won't compromise the surface integrity.

Your Production Barns: Where Everything Matters Most

This is where your biosecurity plan succeeds or fails. Between flock cycles, you need to:

• Completely remove organic material
• Disinfect every surface
• Verify pathogen elimination
• Bring in new birds with confidence

Traditional flooring makes this process a constant battle. FX coatings make it achievable. The seamless surface means there's nowhere for organic material to hide. The best-in-class cleanability means disinfectants can do their job. The scratch resistance means the surface stays intact flock after flock, year after year.

The Compliance Advantage: Meeting and Exceeding CFIA Standards

When inspectors evaluate your biosecurity plan, they're looking at:

• Physical barriers and zone definitions
• Cleaning and disinfection protocols
• Surface materials that facilitate sanitation
• Records demonstrating effective implementation

FX Coating systems help you check every box:

✓ Clear Zone Demarcation - Visual differentiation between controlled and restricted access zones
✓ Documented Sanitization - Surfaces that allow for verified cleaning and disinfection
✓ Reduced Cross-Contamination Risk - Seamless barriers that prevent pathogen transfer
✓ Long-Term Durability - Systems that maintain integrity through years of intensive protocols

In the event of an HPAI outbreak or disease alert, you need infrastructure that supports rapid, effective response. Infected premises face mandatory cleaning and disinfection. The quality of your flooring directly impacts your ability to resume operations quickly and safely.

Beyond Compliance: The Business Case for Superior Biosecurity

Let's be direct about the financial reality:

A single disease outbreak can cost:

• Complete flock loss
• Extended downtime for cleaning and disinfection
• Potential quarantine restrictions affecting your entire operation
• Lost revenue during depopulation and recovery
• Damaged relationships with buyers and integrators
• Increased insurance premiums
• Potential regulatory violations

Compare this to:

• One-time investment in proper flooring infrastructure
• Reduced cleaning time and labor per cycle
• Lower chemical costs from more efficient sanitization
• Longer intervals between major renovations
• Peace of mind during disease alerts
• Competitive advantage in biosecurity-conscious markets

You're not buying a floor coating. You're investing in operational resilience.

Why Ontario Poultry Producers Choose FX Coating

We understand the specific challenges of Ontario's poultry industry because we work within it. We serve London, Sarnia, Strathroy, Saint Marys, Woodstock, St. Thomas, Mitchell, Chatham-Kent, Guelph, Brantford, Kitchener-Waterloo, Windsor, Cambridge and surrounding communities for all their protective flooring needs. We know about:

• Sustainable Canadian Agricultural Partnership requirements
• Ontario Ministry of Agriculture biosecurity initiatives
• The Poultry Industry Council's enhanced standards
• The real-world demands of multi-barn operations
• The pressure of processing plant requirements

Our coating systems are designed for the operators who:

• Can't afford downtime during installation
• Need surfaces that work as hard as they do
• Want to support their day-in, day-out operations without constant maintenance stress
• Understand that cutting corners on infrastructure costs more in the long run

Take Control of Your Biosecurity Infrastructure

You became a poultry producer to raise healthy birds and run a successful operation—not to wage constant war against invisible pathogens hiding in compromised flooring.

The National Poultry Show this February represents your industry's commitment to excellence. It's the perfect time to evaluate whether your facility's infrastructure matches that commitment.

Ready to upgrade your biosecurity foundation?

Call us today at 519-902-3783
Visit www.fxcoating.ca for more information
Contact us for a free assessment of your facility

Let's discuss how FX Flakes and FX Urethane can transform your egg rooms, coolers, and production barns into the fortress-level biosecurity zones your operation demands—and your flock deserves.

FX Coating: Building biosecurity into every square foot of your operation.

About the National Poultry Show

This February, Ontario's poultry industry gathers to share innovations, best practices, and the latest in poultry production excellence. Visit FX Coating to learn how advanced surface modification technology is helping producers across the region meet and exceed the biosecurity challenges of modern poultry production.

Where biosecurity meets durability. Where compliance meets craftsmanship. That's where you'll find FX Coating.

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The Standard of "Asset Defense"

At FX Coating, we don't believe in "one-size-fits-all" flooring. For the administrative and office sectors of the St. Marys Water Treatment Facility, we deployed our premier industrial-grade system: The FX Shield™.

While standard commercial floors are built for aesthetics, the FX Shield™ is built for resilience. By combining high-performance Tnemec polymers with our signature installation techniques, we provided the municipality with a floor that is moisture-immune, impact-resistant, and aesthetically superior.

Anatomy of the FX Shield™ System

The FX Shield™ is not a single layer of paint; it is a reinforced hybrid matrix designed to bond permanently to the concrete substrate.

1. The Core: Tnemec N242 Ultra-Tread S

The foundation of the FX Shield™ is a heavy-duty base of Tnemec N242 Polyurethane Concrete (Urethane Cement).

• The Advantage: Unlike standard epoxy, which can "shell off" when moisture is present, our Urethane Cement core expansion-matches the concrete beneath it. It handles high moisture vapor transmission and provides an unbreakable bond that withstands the heaviest foot traffic and equipment movement.

2. The Texture: Sand Quartz Broadcast

To ensure the office space remained safe and professional, we integrated a full broadcast of sand quartz into the FX Shield™ base. This creates a slip-resistant profile that is far more durable than traditional flake or vinyl flooring.

3. The Armor: Tnemec N222 Deco-Tread & 33GR Finish

The system is sealed with Tnemec N222, a high-solids epoxy topcoat that provides the "Shield" its chemical and abrasion resistance. We utilized Color 33GR (Gray - ANSI No. 61)—a clean, professional industrial gray that enhances light reflectivity and provides a modern look for the St. Marys facility.

The "Seamless" Advantage: FX Rolled Radius Cove

A signature component of the FX Shield™ is our Rolled Radius Cove. By curving the floor system 4–6 inches up the wall, we eliminate the 90-degree joint where dust and bacteria typically hide. In a water treatment environment, this seamless transition is the gold standard for hygiene and ease of maintenance.

Why the FX Shield™ is the #1 Choice for Ontario Facilities

• Thermal & Moisture Proof: Built to handle the humidity and temperature swings of a working utility plant.

• Low Downtime: Our N242/N222 hybrid allows for a rapid return to service, minimizing disruption to facility operations.
• Legacy Protection: With 20+ years of experience in Southwestern Ontario, the FX Shield™ is our promise of a "once-and-done" flooring solution.

Project Summary:

• Client: St. Marys Water Treatment Facility
• System: FX Shield™ (Hybrid Urethane Cement)
• Products: Tnemec N242 (Base) & Tnemec N222 (Topcoat)
• Color: 33GR Gray

Are you based in Southwestern Ontario, including London, Sarnia, Strathroy, Saint Marys, Woodstock, St. Thomas, or Mitchell, and need a flooring solution? We're here to help.

When your floor fails, everything suffers, safety, sanitation, productivity, and profits. That’s why choosing the right flooring isn’t just a construction decision, it’s a critical investment in your operations.

At FX Coating, we’ve helped Southwestern Ontario’s food processors, manufacturers, and agriculture facilities, everywhere from London, to Sarnia, Strathroy, Saint Marys, Woodstock, St. Thomas, and Mitchell, protect their toughest surfaces. Here are five essential steps to choosing a floor that won’t let you down.

1. Understand Concrete's Strengths and Its Limits

Concrete is one of the most widely used construction materials in the world, and for good reason. It’s strong, durable, and provides a solid base. But it’s not a complete system.

Concrete alone can’t handle everything today’s production environments throw at it. It’s vulnerable to moisture, thermal shock, chemical attack, and microbial intrusion. That’s where the right floor coating system comes in, complementing concrete’s strengths and overcoming its weaknesses with targeted protection.

2. Match the Floor to the Threat

Not all floors face the same abuse. Are you dealing with constant washdowns? Thermal cycling? Acidic byproducts? Steel-wheeled carts? Identify the physical and chemical threats in each area of your plant.

For high-traffic areas that are cleaned frequently, like meat, dairy, and beverage processing, FX SOLID-THANE delivers exceptional durability and hygiene. This urethane cement system is anti-bacterial, anti-slip, and chemically resistant.

Need a more versatile option? FX EPOXY is an excellent all-around solution for dry production areas, warehouses, or packaging zones. It is cost effective, long lasting, and easy to clean, making it a reliable choice for many types of operations.

3. Prioritize Safety and Sanitation

In any food or beverage facility, your floor isn’t just a surface, it’s a safety system. A proper coating reduces slips, improves cleanability, and prevents microbial growth.

Our FX SHIELD system is built for exactly that: fast installation, low odour, and full compliance with USDA and CFIA regulations. It delivers both chemical and thermal shock resistance, making it a dependable barrier in environments where food safety is non-negotiable and downtime isn’t an option.

4. Choose a Floor That Works on Your Schedule

Plant downtime is expensive. Your floor system should work around your operations—not stop them.

Urethane cement coatings like FX SHIELD cure fast and have low odour, making them ideal for phased installations or weekend upgrades. Whether you’re replacing an old floor or installing a new one, we deliver fast-turnaround solutions without compromising on quality.

5. Invest in a Partner, Not Just a Product

A coating system is only as good as the prep and the people who install it. Poor surface preparation and product mismatch are the top reasons for premature failure.

At FX Coating, we don’t just apply a product, we engineer solutions tailored to your facility. From prep to performance, we ensure every surface is built to protect people, products, and profitability.

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Let’s face it: your facility floors aren’t just surfaces, they’re battle zones. Every day they endure relentless foot and forklift traffic, hot washdowns, chemical exposure, and drastic temperature swings. Over time, cracks form, coatings fail, and sanitation suffers.

If you’re managing a food plant, pharmaceutical site, or commercial kitchen in Southwestern Ontario, from Chatham-Kent, to Guelph, Brantford, Kitchener-Waterloo, Windsor, or Cambridge, you already know: failing floors aren’t just ugly, they’re dangerous.

The good news? There’s a solution built to take the hit: FX Shield.

The Toughest Floor Coating You’ll Probably Never Have to Think About Again

FX Shield is more than a floor coating. It’s a polyurethane-modified concrete system engineered to handle the worst your operations can throw at it and keep performing.

• Hot water? No problem.
• Acids, alkalis, and sanitation chemicals? Bring them on.
  Moisture vapor from new or wet concrete? FX Shield shrugs it off.

What Makes FX Shield Different?

Fast Return to Service
Downtime is expensive. FX Shield installs fast and cures quickly so your floors can take traffic again in as little as 24 hours.

Built for Thermal and Chemical Shock
Many floors fail because they weren’t designed for repeated hot washes or chemical abuse. FX Shield thrives in it.

Seamless and Food-Safe
No joints, cracks, or porous grout lines. FX Shield delivers a smooth, cleanable surface that meets USDA and FDA standards for hygiene and safety.

Low Odor, High Impact
Work near occupied spaces? No problem. FX Shield is formulated with low VOCs, so it’s safer for sensitive environments.

A System for Every Surface

FX Shield includes a range of specialized Ultra-Tread products, slurry-applied, trowelable, moisture-tolerant, and decorative:

• Moisture Control: Series 241 for young or damp concrete
• Everyday Duty: Series 242 & 245 for moderate wear and visual upgrades (with flake or quartz)
• Heavy Abuse Areas: Series 244 for thick, high-strength resurfacing
• Vertical Surfaces: Series 243 for coves and trenches

Topcoats: Series 246 Glaze to lock in protection and style

When it comes to protecting your building from leaks, damage, and costly downtime, not all waterproofing solutions are created equal. For agricultural, industrial, and commercial clients across Southwestern Ontario, including London, Sarnia, Strathroy, Saint Marys, Woodstock, St. Thomas, and Mitchell, black rubber coatings offer a powerful defense against water intrusion, especially on roofs exposed to extreme Canadian weather. Here are three reasons to choose black rubber membrane for your next waterproofing project.

1. Superior Flexibility and Seamless Coverage

Black rubber coatings, like those used by FX Coating, form a seamless, monolithic membrane that moves with your roof. Unlike traditional materials that can crack or peel with temperature fluctuations, black rubber remains flexible and bonded even in sub-zero conditions or extreme summer heat.

This elasticity means no seams, no gaps, and no weak points, just consistent protection that conforms to every edge, penetration, and slope. It’s a smart solution for complex or aging roofs where other coatings fail.

“Each moisture event directly impacts your bottom line. How much longer can you tolerate these invisible losses?”

2. Long-Lasting, All-Season Waterproofing

Roof waterproofing shouldn’t be something you worry about every year. Black rubber coatings offer year-round protection, with UV-reflective topcoats that enhance longevity by reducing sun damage and thermal cycling.

At FX Coating, we go further with a proven 3-step process:

• Step 1: 5000 psi pressure washing for optimal adhesion
  
• Step 2: Reinforced application in high-risk areas
  
• Step 3: UV-protective topcoat for maximum durability
  
  

The result? A resilient, integrally bonded membrane that resists standing water, ice buildup, and weathering.

3. Cost Savings from Downtime Prevention

Water leaks can silently sabotage productivity. From grain bin operations to processing facilities, roof leaks mean:

• Equipment corrosion
• Safety hazards
• Mold and contamination risks
• Expensive, unplanned repairs
  
  

Black rubber membrane mitigates these risks by delivering a durable barrier that prevents water ingress before it becomes a crisis. For agri-businesses in particular, dry storage is non-negotiable, and black rubber ensures you get it.

Dry Grain = No Pain